Face off: Disney scientists reveal technique to ‘clone’ a human face onto an animatronic head

Disney has revealed its scientists have perfected how to recreate a human face on a robot head.

The team at Disney’s Zurich research lab say the breakthrough could lead to a new generation of digital animatronic characters far more lifelike than those currently seen in its theme parks.

'We propose a complete process for designing, simulating and fabricating synthetic skin for an animatronics character that mimics the face of a given subject and expressions', Disney said in a researcher paper.

HOW IT WORKS:

• The multi-step process begins with a three-dimensional scan to capture every detail of the actor’s face.

• Measurements that catalog minute details such as facial hairs are taken and entered into a virtual rendering of the actor’s face.

• Scientists then take the image from virtual to physical, using a carefully developed synthetic skin made of silicone placed on an animatronic head to complete the model.

• During their experiments, researchers let the completed head sit for seven days at room temperature before installing the complex robotics inside.